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Home > Concrete Mix Recipes > Concrete Mixing Troubleshooting FAQ
FAQ for Concrete Mixing Problems:   If you have a question or answer you'd like to see listed here, please contact us.

  • Problem: Lots of pinholes in concrete or GFRC facecoat using Polyplex in the mix design.
  • Solution: Typically this is the result of mold release, and if spraying GFRC Facecoat; gun pressure settings, spray technique and slump.  If Polyplex has been stored in direct sunlight or at high temperatures with the lid off, the de-foamer can evaporate out of the Polyplex, which will result in the air content of the concrete/GFRC mix to rise dramatically.  Nine out of ten times, mix temperature ends up getting too hot (above 74 F) causing a rapid loss in slump and pinholes in the concrete surface.  Keeping mixes below 74 F, using COLD water and/or ice in the mix to control temperature will help solve this issue.  Also, keep the lid on the Polyplex container during mixing, and out of direct sun or hot areas.