GUIDE for EPOXY FLOOR COATING - Products and basic quantities needed to do a professional quality, industrial grade floor coating system.  Calculated for basic sizes of standard garage floor spaces.  Inexperienced applicators should consider getting slightly more epoxy than suggested, as you may use slightly more than necessary do to unfamiliarity with the application process.  

*Please note that this guide is assuming you choose to use either Acrylic Flake or Quartz Sand as a broadcast, which requires slightly more Epoxy be used.  Using Acrylic Flake broadcast entails a layer of Epoxy, spread the broadcast, and then a top coat of clear Epoxy.  Using Quartz Sand broadcast entails a layer of Epoxy, spread the sand broadcast, apply another coat of Epoxy, spread another layer of sand, and then a final clear  topcoat of epoxy (if on an area of no direct sunlight, as direct UV light will make clear epoxy yellow over time) or urethane (totally UV stable- no yellowing).  If you want to just do a pigmented Epoxy, with no broadcast, then these calculations will not be accurate for you.
** Please also note that epoxy floor systems need to be applied to flooring with minimal moisture/vapor occurrence.  Using a moisture meter, any substrate in excess of a level 3 moisture vapor emissions rate needs to have a vapor barrier applied prior to the epoxy (this is not very common though). 

 Standard 2 Car Garage.  400 sq. ft. (20' x 20')
Product Needed Quantity Recommended
UV Shield (Base Coat- can be pigmented) 4 Gallons
Optional Broadcast: Acrylic Flake  48 lbs.
Optional Broadcast: Quartz Sand (Double Broadcast rate)(8x 50lb bag min. order) 200 lbs.

UV Shield (clear epoxy gloss Top Coat)
-or-
Durathane XT (clear urethane eggshell Top Coat)
-or-
Protek 95 (clear aspartic gloss Top Coat)

4 Gallons

1 Gallon

@ 4 Gallons

 

 Standard 3 Car Garage.  600 sq. ft. (20' x 30')
Product Needed Quantity Recommended
UV Shield (Base Coat- can be pigmented) 6 Gallons
Optional Broadcast: Acrylic Flake 72 lbs.
Optional Broadcast: Quartz Sand (Double Broadcast rate)(8x 50lb bag min. order) 300 lbs.
UV Shield (clear epoxy gloss Top Coat)
-or-
Durathane XT (clear urethane eggshell Top Coat)
-or-
Protek 95 (clear aspartic gloss Top Coat)
6 Gallons

1-2 Gallons

5 Gallons

 

 Standard 4 Car Garage.  800 sq. ft. (20' x 40')
Product Needed Quantity Recommended
UV Shield (Base Coat- can be pigmented) 8 Gallons
Optional Broadcast: Acrylic Flake 96 lbs.
Optional Broadcast: Quartz Sand (Double Broadcast rate)(8x 50lb bag min. order) 400 lbs.
UV Shield (clear epoxy gloss Top Coat)
-or-
Durathane XT (clear urethane eggshell Top Coat)
-or-
Protek 95 (clear aspartic gloss Top Coat)
8 Gallons

2 Gallons

7.5 Gallons